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Drydock avoided

Emergency Repair Of A Vessel Stabilization System In A French Port

A displaced rubber element in a vessel's underwater stabilization system was forced back into place and permanently locked with a custom steel structure and wet welding, with the ship staying in the water.

Location
French port
Operating company
Antwerp Underwater Solutions
Discipline
Maritime Shipping
Client
Withheld
Emergency Repair Of A Vessel Stabilization System In A French Port, operational documentation image

24/7

Day and night shifts

2

Systems repaired: port and starboard

0

Drydock days required

The operation

How the job ran

Chapter

The call

The call came from another commercial diving contractor. They had been working on an offshore-going vessel berthed in a French port and had run out of options: a large rubber element inside the underwater stabilization system had shifted out of position and would not go back.

For the owner that meant one thing, an unplanned drydock, at a cost nobody had budgeted for. We mobilised from our headquarters the same day, with a day shift and a night shift so the work could continue without pause.

Chapter

Getting the element back where it belonged

Repositioning the element took hydraulic jacks, specialist hydraulic tooling and a lot of patience. It is heavy, awkward work in confined space and it only succeeds when the diver in the water and the team on the surface are working to the same plan, step by step.

Once the element was seated, our engineers designed a steel retaining structure to keep it there. It was fabricated for this vessel, installed underwater and secured with certified underwater wet welding.

Chapter

Both sides, then away

The same repair was carried out on the portside and the starboard system. Within a few days the vessel was released and continued her offshore programme, no drydock, no tow, no extended off-hire.

Scope

Scope of work executed

  • Assessment of the displaced stabilization element
  • Hydraulic repositioning of the rubber element
  • Design and fabrication of a steel retaining structure
  • Underwater installation and certified wet welding
  • Repeat repair on the opposite side

Execution

Equipment, safety and reporting

Equipment deployed

  • Surface-supplied diving spread with video and communications
  • Hydraulic jacks and specialised hydraulic tooling
  • Underwater wet welding equipment
  • Custom-fabricated steel retaining structures

Safety measures

  • Machinery isolation agreed with the vessel
  • Written method statement and risk assessment per shift
  • Continuous supervision and shift handover briefings
  • Certified welder-divers for all structural welds

Reporting delivered

  • Repair record with photographic and video documentation
  • As-built detail of the installed retaining structure
  • Weld documentation for owner and class review

Outcome

Result

The vessel left the berth within a few days and resumed her offshore operations without interruption. Avoiding drydock removed a major cost for the owner and the offshore project and kept downtime to a minimum.

Documentation

Operational photography

Contact

Discuss a comparable scope

Send us the structure, vessel or incident and we will confirm the right operating company, method and working window.